Introducing the Permanent Pallet

The Pallet That
Pays You Back

Meet the Regenesis Renewable Permanent Pallet™ — a 100% recycled composite pallet engineered for a 5–7 year service life, with a return-and-recycle program that reduces your cost every cycle.

5–7 Year Service Life
ISPM 15 Compliant
100% Recycled
Regenesis composite pallet on warehouse floor with forklift in background
5–7 Yrs
Pallet Service Life
100%
Recycled Content
14,000 kg
Static Load Capacity
<2.5 Yrs
Payback Period
The Hidden Cost

Wooden Pallets Are Breaking Your Bottom Line

Every year, the United States uses over 500 million pallets — and nearly half are designed to be thrown away after a single use. Wooden pallets splinter, absorb water, harbor bacteria, and consume an estimated 50% of the country’s annual hardwood harvest. That’s billions of dollars in waste, thousands of acres of forest, and a supply chain liability hiding in plain sight.

2 Billion
wooden pallets in active use in the United States
~50%
of wooden pallets discarded after just one use
7.6B bd/ft
of lumber consumed annually by the pallet industry
$6 Billion
in annual lumber sales just to produce pallets
Composite plastic pallets vs wooden pallets in warehouse
The Solution

Introducing the Regenesis Permanent Pallet™

We engineered a better answer. The Regenesis Renewable Permanent Pallet™ is made from a proprietary Thermoplastic Elastomer (TPE) compound — produced by converting waste tires and recycled plastics into a high-performance composite material.

The result is a pallet that is stronger, cleaner, safer, and more cost-effective than wood — with a lifespan of 5 to 7 years and a built-in return-and-recycle program so nothing goes to waste.

Manufacturing Process

From Waste to World-Class

A closed-loop manufacturing process that turns environmental problems into industrial solutions.

Step 01
Waste Collection
Post-consumer scrap tires and industrial plastics — materials that would otherwise end up in landfills or incinerators.
Step 02
Crumb Rubber
Tires shredded into fine crumb rubber (0.15–0.6mm). Steel and fiber by-products are recovered and recycled separately.
Step 03
TPE Compounding
Crumb rubber blended with recycled plastics and a proprietary formula to create composite TPE pellets.
Step 04
Injection Molding
Custom injection molding machines producing up to 750,000 pallets per year per facility in any size or configuration.
Step 05
Quality & Delivery
Every pallet tested, branded, and shipped. Static load up to 14,000 kg. Dynamic load up to 2,000 kg.
Product Features

Engineered for the Real World

Every feature of the Regenesis Permanent Pallet™ is designed to solve a real problem in modern logistics operations.

5–7 Year Service Life
Outlasts wooden pallets by 5–10x with no degradation in structural integrity over the full service period.
100% Recycled Content
Made entirely from waste tires and post-consumer plastics, turning environmental liabilities into industrial assets.
FDA Approved Material
Food-safe, washable, and HACCP compliant for pharmaceutical and food industry supply chains.
ISPM 15 Compliant
No heat treatment or fumigation paperwork required. Ship internationally without phytosanitary delays.
RFID & GPS Compatible
Embed tracking devices directly into the pallet body for full supply chain visibility and asset management.
Nestable Design
Stack 900–1,000+ pallets per trailer, dramatically reducing transport and storage costs per unit.
4-Way Forklift Entry
Universal compatibility with all standard forklifts and pallet jacks from any direction of approach.
Zero Splinters or Nails
Eliminates product contamination and worker injury risks associated with degrading wooden pallets.
Custom Size & Color
Any dimension, any color, any branding — made to your exact operational specification and requirements.
Anti-Slip Options
Integrated rubber grip surfaces available for high-movement environments and sensitive cargo applications.
Side by Side

Wooden Pallets vs. Regenesis

The numbers don’t lie. See why leading logistics operations are making the switch to permanent composite pallets.

Worker using pallet jack with Regenesis composite pallet loaded with cargo

“Wood absorbs water, carries bacteria, and ends up in a landfill. The Regenesis Pallet washes clean, lasts years, and comes back to us at end of life.”

Attribute Wooden Pallet Regenesis Pallet
Hygiene (HACCP)NoneHigh
Absorbs water / mold risk
ISPM 15 / export ready
RFID compatible
Nestable (space saving)
Custom design & color
Recyclability & residual valueLowHigh
Pallet lifespan2–3 Years5–7 Years
Environmental impact50% hardwood harvest100% recycled
Circular Economy

Return It. Recycle It.
Save on Your Next Order.

The Regenesis Permanent Pallet™ is designed for the circular economy. When your pallets reach end of life, simply return them — and receive a reduced price on your next order. We break them down back into TPE compound, and the cycle begins again.

End-of-life pallets acceptedReturn to all Regenesis locations. Bulk logistics available for large fleets.
Discount on replacement orderSavings applied at time of return against your next purchase.
Returned material re-enters manufacturingPallets broken down into TPE compound and reprocessed into new pallets.
Multi-color Regenesis composite pallets stacked for reuse and recycling
Technical

Specifications

Standard configurations available. Custom sizes engineered to your exact operational requirements.

SpecificationDetails
MaterialComposite TPE — recycled tire crumb rubber + recycled plastics
Standard Sizes1016×1220 mm  |  1143×1143 mm  |  1300×1100 mm (CP7)  |  Custom
Pallet Weight18–22 kg (varies by configuration)
Dynamic LoadUp to 2,000 kg
Static LoadUp to 14,000 kg
Forklift Entry4-way universal
Configuration9-leg nestable or solid deck
ColorsAny — custom per order
ComplianceFDA ApprovedISPM 15HACCP
Asset TrackingRFID / GPS device compatible
Service Life5–7 years
End-of-LifeFully recyclable — return program available at all Regenesis locations
Regenesis Renewable Permanent Pallet

Ready to Make
the Switch?

Join logistics operations already moving to the Regenesis Renewable Permanent Pallet™. Get a custom quote, request a sample, or speak with one of our engineers about your specific requirements.

Reach us at info@regenrmfg.com
Chicago, Illinois
Request a Quote